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1978 Ford Bronco Ranger XLT Resto-Mod: A 60-Day Transformation
The Build at a Glance
Ford Performance 7.3L “Godzilla” V8
Ford Performance 10R80 10-Speed Automatic Transmission
Ford Performance Electronic Transfer Case
1 of 1 Custom Polished High-Rise Intake Manifold
Custom Fuel Rails and Valve Covers
BDS 4″ Lift Kit & Fox Shocks
35×12.5 Xcomp Gladiator XT Tires
Hand-Stitched Custom Interior
Vintage Air A/C
Rockford Fosgate Audio System
When a classic 1978 Ford Bronco Ranger XLT rolled into NFI Empire’s shop, it marked the beginning of an ambitious 60-day restoration project. Following the incredible success of last year’s 1932 Ford Roadster auction, which helped fund groundbreaking pediatric heart transplant research through The Brett Boyer Foundation, this “dent-side” Bronco is set to continue that legacy of turning classic car restorations into life-saving medical innovations.
This page highlights every aspect of the restoration process, showcasing the meticulous attention to detail and collaboration with industry-leading vendors that went into reviving this Bronco. Whether you’re a fan of classic Ford Broncos or curious about the restoration process, here’s a deep dive into this incredible build.
The Heart of the Beast: Powertrain & Performance
At the core of this restoration is Ford Performance’s mighty 7.3L Godzilla Big Block Engine, a powerplant that lives up to its namesake. Just as this engine represents the heart of the vehicle, this build represents heart in its purest form – both in its mechanical excellence and its greater purpose of supporting congenital heart defect (CHD) research through the Brett Boyer Foundation.
The engine build features several unique components, including:
A one-of-one polished aluminum high-rise intake manifold by Danbury Competition Engines
Ford Performance 89MM Bullet Mustang throttle body
Custom Indy Power Products billet coil and valve covers
Performance fuel rails for optimal fuel delivery
Stainless Works air intake system with K&N filtration
A custom 3-inch Stainless Works dual exhaust system was designed specifically for this build, delivering the perfect balance of performance and sound character that a classic Ford Bronco deserves.
Suspension & Chassis: Modern Capability Meets Classic Style
The classic Ford Bronco’s legendary off-road capability reaches new heights with this carefully engineered suspension system. At the core of the upgrade is BDS Suspension’s premium 4-inch lift kit, specifically designed to provide optimal articulation and stability. Paired with Fox Performance shocks and stabilizers, this setup delivers the perfect balance of on-road comfort and off-road performance that vintage Bronco enthusiasts demand. The combination of modern suspension technology with the Bronco’s classic platform creates a driving experience that honors the vehicle’s heritage while incorporating contemporary handling characteristics.
BDS 4-inch suspension system
Fox Performance shocks and stabilizer
35×12.50R16 API XComp Gladiator XT tires
16×9 ProComp polished wheels
SSBC disc brake conversion kit
Kincer Chassis Godzilla swap mount and crossmember kit
Custom NFI Empire front differential cover
Interior: Contemporary Comfort in a Classic Cabin
The interior restoration of this 1978 Ford Bronco seamlessly bridges the gap between vintage charm and modern luxury, a hallmark of premium classic Bronco builds. NFI Empire’s master craftsman has created a bespoke cabin environment, hand-stitching each interior panel with meticulous attention to detail while preserving the iconic Bronco design language. The integration of modern technology, including the Dakota Digital gauge cluster and RetroSound audio system, transforms this classic Ford Bronco’s cabin into a sophisticated command center without compromising its authentic character.
Climate control, often an afterthought in classic car restorations, received special attention in this build. The Vintage Air air conditioning system has been seamlessly integrated into the dashboard, maintaining the period-correct appearance while providing modern climate control capability. This attention to detail, combined with comprehensive sound deadening and thermal insulation from Second Skin Audio, ensures a quiet, comfortable riding experience that rivals modern luxury SUVs – a far cry from the utilitarian interiors these vehicles left the factory with in 1978.
NFI Empire custom hand-stitched interior and trim
Dakota Digital gauge cluster
RetroSound radio head unit with modern connectivity
Rockford Fosgate premium audio system
Second Skin Audio sound deadening and thermal insulation
Auto Custom Carpet insulated premium cut pile carpeting
RetroBelt premium seat belts
Grant steering wheel mounted on an IDIDIT chrome tilt column
Vintage Air air conditioning system with custom integration
Exterior & Body Work
This 1978 Ford Bronco’s exterior restoration showcases the timeless design that has made these classics increasingly sought-after among collectors and enthusiasts. The meticulous bodywork is complemented by a stunning finish in PPG Vibrance Collection paint and clearcoat, highlighting the Bronco’s iconic body lines while providing modern durability and depth. AMP Research running boards add both functionality and style, working harmoniously with the LMC Truck bumpers and trim pieces to create a cohesive, updated appearance. Every exterior component, from the carefully selected Jeff’s Bronco Graveyard accessories to the precisely fitted glass, has been chosen to enhance the Bronco’s classic appeal while incorporating subtle modern improvements. The result is a restoration that honors the original Ford Bronco design while elevating it to show-quality standards.
PPG Vibrance Collection paint and clearcoat
Custom AMP Research running boards
LMC Truck bumpers, glass, and trim
Carefully selected Jeff’s Bronco Graveyard exterior accessories
A Team Effort with a Purpose
This 1978 Ford Bronco restoration is a testament to the craftsmanship and dedication of the NFI Empire team. With the support of several industry-leading vendors, we’ve transformed this classic vehicle into a modern performance machine, while still honoring its original design.
After completion, this Bronco will be auctioned to benefit the Brett Boyer Foundation, helping to fund critical research and care for children affected by congenital heart disease (CHD). This build showcases not only our expertise in classic Ford Bronco restoration but also the incredible power of community and collaboration.
This restoration is one of many iconic builds by NFI Empire. Whether you’re looking for a 1978 Ford Bronco or any other classic vehicle restoration, our team has the passion and expertise to bring your dream ride to life.
